A service company ensuring the highest system uptimes, optimum performance, reliability and achievable safety based on transparent costs?
Duiker Services aims to be more than just another company who provides incident management.
Our experienced field engineers are knowledgeable partners supporting your organisation and burner operating process to contribute to a safe and stable working environment. Due to our vast on-site experience, we understand the challenges companies face when operating complex systems.
Green field operations
What do you get:
With this service, you are getting high-quality service to be provided remotely. After initial contact and layout of the situation required for service, a knowledge-based panel will be formed at headquarters to assist with the requested service. We aim to set up a virtual communication platform suited best to the requirements needed related to the service requested.
Benefits:
There will be a very short interim period to the laid out issues at hand. A quick short term service will be set up and could be provided by our custom picked response team on short notice. You will receive high-quality service by knowledgeable Duiker combustion engineers staff, indicating short and long term issues related solutions.
What do you get:
To successfully integrate Duiker products on site we offer highly skilled supervisors. With our years of on-site experience we will help you in order to optimize planning, minimise shutdown time and providing the required information to the people that execute the job.
Benefits:
One on-site focal point, minimise risks and downtime.
What do you get:
Familiarize the user with our products, the product limitations and to properly interpret the meaning of information provided by the (control)system and manual.
Benefits:
To ensure proper burner knowledge base for operational or project related personnel
What do you get:
Familiarize the user with our products, the product limitations and to properly interpret the meaning of information provided by the (control)system and manual.
Benefits:
To ensure proper burner knowledge base for operational or project related personnel
What do you get:
Activity to demonstrate that the merging of the various systems to one overall system is completed and that all components work together as specified
Benefits
Ensure that the designed systems and components are integrated, tested, fine-tuned and operated as agreed and according to operational requirements by end user.
What do you get:
Based on the burner Management System BMS Duiker can provide supervision to follow required dry out procedures. This includes calculation for proper start up flows and heat up sequence according to required dry out procedures for insulation systems. Duiker will supervise the heat up activities and support you to achieve stable flame conditions proper start up procedures and BMS tuning ensuring full operational range and capabilities of the burner system.
Benefits:
To ensure safe burner operation prolonging life time cycle of all related equipment.
What do you get:
Our experienced field engineers can provide start-up support. Before the start-up, we will evaluate the procedure, determine start-up flows, and implement these settings in the burner control system. Your system will be set up according to technical agreed conditions.
The start-up of burner equipment is a risk full exercise which needs clear procedure and full experienced control of burner related equipment. During start-up, we will continuously monitor process data and secure controlled start-ups and set up systems in hot stand-by.
Benefits:
The system will be started according to technical agreed capacities and operations will be limited accordingly. The burner will be initially safeguarded by capacity calculated velocities, flows, and temperature-profiles. System lifetime span will be maximized when operated according to implemented specifications.
What do you get:
The Original Equipment Manufacturer (OEM) knowledge will utilize your detailed spare part list to ensure all required materials being available on site during first turn around. Inspection can be executed and reported with detail feed-back for accidental repair works. Full scope of supply will inspected condition and function checked and confirmed operational for next operational period.
Benefits:
Unscheduled down time will be avoided to maximize the return on your investment. A Life Cycle Management (LCM) plan recommends maintenance actions tailored to your routines, describing details of the steps, the frequency and the revenue of them.
Brown field operations
What do you get:
We enable our clients to scope activities and allocate resources for turn-around by providing the results of our condition site surveys. With our years of on-site experience we are able to provide detailed work breakdown structures, accurate cost estimations, accurate planning, spare parts management. During the execution phase we can provide inspection reports and we can accommodate the required information and supervision to the people that execute the job.
Benefits:
To have full insight in work scope and execution is the smoothest way possible. Ensuring maximum reliability throughout operational window.
What do you get:
A highly experienced burner inspector to review your burner condition during operational conditions or in turn around sessions. First-hand knowledge sharing will be our key point and your advantage. A short line of supply enabling our client to operate according to specifications and for a prolonged period.
Benefits:
Third-party information regarding your burner condition related to past operations and or improvement on future possible operations. Shared will be a specified report indicating all observations which will be recorded and documented in our headquarters system. Future issues can be predicted and possibly avoided saving costs and downtime.
What do you get
Highly skilled and experienced senior field engineer whom can assist with any kind of difficulties you might experience in the Sulphur recovery unit . Our field engineers are globally deployable on short notice and they will be fully supported by our head office service team.
Benefits
By experience guided management supervision you will get logical and systematic search for the source of the problem in order to execute mitigating actions to ensure the process will be operational according to specifications. Troubleshooting is sometimes needed to identify the symptoms determining the most likely cause and or by eliminating contributing causes.
What do you get:
Based on the results of the design study an onsite assessment of the burner system will be performed. During operation the flame shape and stability, expected differential pressures, temperatures and emissions will be checked. During maintenance the burner will be checked on damages, corrosion and pollution. The burner internals, critical burner dimensions, refractory and instruments will also be examined.
Benefits:
Identify (potential) burner failures, identify operational problems and provide input for a maintenance and spare part strategy.
What do you get:
A design review will evaluate the original burner design parameters against the current operation. This review typically identifies if the original design still meets user specifications. All deviations will be reported as well as the actions required to mitigate non conformities.
Benefits:
Identify potential hazards, identify operating problems and provide a baseline as a reference for (future) operating cases.
What do you get:
Due to a change in operation or in the composition of both fuel- and acid gas the operating limits of a burner become different. Duiker therefor provides a case study in order to investigate the possibility to process different feed compositions through the burner and to determine the operating limits accordingly. When the (future) operating case doesn’t comply with our design standards, we can provide you with a feasibility study to investigate the possible solutions.
Benefits:
Will adapt your unit in detail to any possible changes in feed to operate at the optimum in the proper operational window.
What do you get:
Due to a change in operation or in the composition of both fuel- and acid gas the operating limits of a burner become different. Duiker therefor provides a case study in order to investigate the possibility to process different feed compositions through the burner and to determine the operating limits accordingly. When the (future) operating case doesn’t comply with our design standards, we can provide you with a feasibility study to investigate the possible solutions.
Benefits:
Will adapt your unit in detail to any possible changes in feed to operate at the optimum in the proper operational window.
What do you get:
Analysing all possible causes of any burner or sulphur recovery related problem to identify fail meganism, sequence of events leading to failure. This ensure the correct major cause is found and preventive actions can be initiated in a controlled and correct manner to ensure proper and safe future operations.
Benefits:
safe operation, increased reliability, corrective actions and mitigations.